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Maintenance Schedule
Every 4000 miles (6000 km)
- Check battery electrolyte level and condition
- Inspect spark plugs; regap or replace if necessary
- Tighten cylinder head nuts and exhaust pipe bolts
- Inspect valve clearance; adjust if necessary
- Inspect all fuel lines for deterioration and leakage
- (California models) Inspect evaporation canister and vapor lines
- Change engine oil and replace filter
- Check engine idle speed; adjust to 1200 rpm if necessary
- Check clutch adjustment; adjust if necessary
- Check drive chain tension; adjust if necessary
- Inspect all brake hoses for chaffing, cracks or leakage
- Check brake fluid levels in both master cylinders; add fluid if
necessary
- Check brake pad wear
- Inspect tire condition and air pressure
- Check steering operation; adjust if necessary
- Check operation of front forks
- Check rear suspension operation
- Check all chassis bolts and nuts for tightness; tighten if
necessary
- Check all cable adjustments; adjust if necessary
- Check throttle grip operation, play and adjustment
- Check headlight aim, adjust if necessary
- check front and rear brake light switch operation
- Lubricate rear suspension linkage and swing arm bearings
Order a
Clymer
Suzuki GS500 Manual
to learn how to do the job yourself
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